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AUTOMATED TEST EQUIPMENT

Bharti Automation is a well equipped Testing Laboratory at Manesar.This Laboratory is recognised by BIS for testing of the products which fall under Compulsory registration Scheme (CRS)The Test Capabilities are limited to Electrical and Electronics testing to begin with but very soon Building Material and Enviornmental Testing Laboratories are coming to cater to our customers.

Qualification Testing

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Qualification Testing
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Approx. Rs 10,000 / PieceGet Latest Price

Qualification testing is designed to determine whether a cell or battery is fit for the purpose for which it was intended before it is approved for use in the product. This is particularly important if the cell is to be used in a "mission critical" application. These are comprehensive tests carried out initially on a small number of cells including testing some of them to destruction if necessary. As a second stage, qualification also includes testing finished battery packs before the product is approved for release to the customer. The tests are usually carried out to verify that the cells meet the manufacturer's specification but they could also be used to test the cells to arbitrary limits set by the applications engineer to determine how long the cells survive under adverse conditions or unusual loads, to determine failure modes or safety factors.

 

The battery packs should also be tested with the charger recommended for the application to ensure compatibility. In particular the potential user patterns must be evaluated to ensure that the batteries do not become inadvertently overcharged. See also the section on Chargers.

 

Shake and Bake

  • Mechanical Testing
  • Typical tests are included in the safety standards below. They include simple tests for dimensional accuracy to dynamic testing to verify that the product can survive any static and dynamic mechanical stresses to which it may be subject.

     

  • Environmental Testing
  • Typical tests are included in the safety standards below. They are designed to exercise the product through all the environmental conditions likely to be encountered by the product during its lifetime.

     

Abuse Testing

The purpose of abuse testing is to verify that the battery is not a danger to the user or to itself either by accidental or deliberate abuse under any conceivable conditions of use. Designing foolproof batteries is ever more difficult because as we know, fools are so ingenious.

Abuse testing (always interesting to witness) is usually specified as part of the Safety Testing (below). Recent accidents with Lithium cells have highlighted the potential dangers and stricter battery design rules and a wider range of tests are being applied as well as stricter Transport Regulations for shipping the products.

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Test Rig Development

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Test Rig Development
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Approx. Rs 50,000 / Ask for QuoteGet Latest Price

Test Rig Development.

ATS can help you with performance & endurance of components, ATS can provide in house solutions:

1. Transmission Test Rig
2. Clutch Test Rig
3. Bearing Test Rig
4. Powertrain Test Rig
5. Steering Test Rig
6. Customized Test Rig & Automation

We designs and manufactures a wide range of test systems for various industries. We have worked with some of the most well known names in Automotive and Machinery domain, across the world. Our machines help you simulate almost the range of mechanical loads for various scenarios. This includes a realistic as well as practical replication of real time operating environments as well as recording and plotting their inferences.


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    Testing Of Camera Battries

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    Testing Of Camera Battries
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    Approx. Rs 1,500 / PieceGet Latest Price

    We provide the testing services for all types of battery... as per
    IS:16046:2012
    IEC:62133:2002

    The test parameters are:
    1)Low rate charging
    2)Moulded case stress
    3)Temperature cycling
    4)incorrect installation
    5)External short circuit
    6)free fall
    7)Thermal abuse
    8)Crushing of cells
    9)Low pressure cells
    10)Over charge
    11)Forced Discharge

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    Testing of Domestic Appliances

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    Testing of Domestic Appliances
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    Approx. Rs 10,000 / PieceGet Latest Price

    Tests Performed on Home Appliances :
    1. Safety Requirements
      1. Protection Against Elect. Shock
      2. Input
      3. Temperature Rise
      4. Operation Under Overload Conditions
      5. Elect. Insulation Leakage Current at Operating Temperature
      6. Moisture Resistance
      7. Electric Strength
      8. Abnormal Operation
      9. Stability Mechanical Hazards
      10. Mechanical Strength
      11. Construction
      12. Internal Wiring
      13. Components
      14. Cord Grip Cord Guard
      15. Terminal for External Conductor
      16. Provision for Earthing
      17. Screw Connection
      18. Creepage Distance Clearances
      19. Resistance to Heat, Fire Tracking
      20. Resistance to Rusting
      21. Endurance
      22. Insulation Resistance
    2. Measurement of Heating Up Time
    3. Measurement of Sole Plate Temperature
    4. Measurement of Temperature Distribution
    5. Measurement of Oversuing Temp. Heating Up Excess Temperature
    6. Measurement of Cyclic Fluctuation of Temperature of Hottest Point
    7. Measurement of thermostatic Stability
    8. Finish
    Method of Test
    General and Safety Requirement for Household and Similar Electric AppliancesIS : 302-1-1979
    Particular Requirements Electric IronIS : 302-2-3-1992
    Particular Requirements Electric Immersion Water HeaterIS : 302-2-201-1992
    IS : 302-2-21-1992
    Electroplated Coating of Ni Cr on Iron SteelIS : 1068

    Material Specification
    Electric IronIS : 366-1991
    Electric Immersion Water HeatersIS : 368-1992
    Mineral Filled Sheathed Heating ElementIS : 4159-1983
    Storage Water HeaterIS : 2082-1993
    Instantaneous Water HeatersIS : 8978-1992
    RefrigeratorsIS : 1476-2000
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    Adaptors Testing

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    Adaptors Testing
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    Approx. Rs 10,000 / PieceGet Latest Price

    Established in 1991 Bhart Automation is leading Automated test and measurement industry.
    Rely on us for Smart Metering, Transformer Monitoring, Electrical Testing & Site Calibration. We can set up a large laboratory or a small test rig.
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    Air Compressor Test Rig

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    Air Compressor Test Rig
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    TEST PARAMETERS:

    1. Atmospheric pressure in mm. of Hg.

    2. Discharge pressure of compressor in Kg/cm²

    3. Stable absolute vacuum for exhauster in mm of Hg.

    4. Speed of expresser in RPM.

    5. Pressure at out let of LP/inlet of inter collar - Kg/cm²

    6. Inter cooler pressure in Kg/cm²

    7. Crank vacuum in mm of Hg.

    8. Lube oil temp ºc

    9. Lube oil pressure in Kg/cm²

    10. Atmospheric temperature in - ºc

    11. Air temperature at inlet to LP- ºc

    12. Air temperature at outlet from LP- ºc

    13. Exhauster in take air temperature - ºc

    14. Air temperature at inlet to HP- ºc

    15. Air temperature at outlet for HP- ºc

    16. Exhauster discharge temp in - ºc

    17. LP delivery Cap Temp - ºc

    18. HP delivery Cap temp - ºc

    19. Exhauster delivery cap temp - ºc

    20. Crank case body temp - ºc

    21. LP cylinder head temp - ºc mode.

    22. HP cylinder head temp - ºc

    23. Exhauster cylinder head temp.

    24. Voltage in volts.

    25. Current in amp.

    26. Power in kilowatt.

    27. Bearing end temp - ºc

    28. Lube oil consumption in lit.min.

    29. Water Flow Rate.

    30. Water tube temperature

     


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    Fuel Injection Pump Test Bench

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    Following parameters can be deduced by the Fuel Injection Pump Test:-

    • Power output
    • Fuel efficiency
    • Emissions performance
    • Ability to accommodate alternative fuels
    • Durability
    • Reliability
    • Drivability and smooth operation
    • Initial cost
    • Maintenance cost
    • Diagnostic capability
    • Range of environmental operation.

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    Headlight Tester

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    Headlight Tester
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    A headlight tester consists of an adjustable single optical collimated light lens assembly which is designed such as to prevent any distortion of the optical lens supporting structure during general use, such as when aligning the lens to the vehicle or manipulating the assembly along the rails.

    The test parameters show that illuminance at the eye is the dominant factor in glare produced by an oncoming headlight under these conditions, both for on-off- axis visual performance and discomfort. Further, for varying glare illuminances, there was found an interesting interaction between target contrast and discomfort ratings. Light source spectrum do not play a significant role in causing disability glare, but did significantly impact discomfort. Headlamp size plays no significant impact on discomfort or disability glare.

    Features:

    • Laser optical axis alignment for the ease and high-brightness LED digital display
    • Outfitted with standard RS-232 interface to facilitate networking and printing.
    • Idler pulley manually-operated and convenient.
    • Fast and accurate calibration using software.
    • Small size, particularly suitable for automotive repair shop, passenger security door inspection, 4S shop lighting testing requirements.
    • Analogically graduated lux meter.
    • Adjustment inclination
    • Lens of polycarbonate resin.
    • Laser Visor + Laser pointing system.
    • Mirror visior.

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    Juicer Mixer Grinder Testing Services

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    Juicer Mixer Grinder Testing Services
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    Approx. Rs 10,000 / OnwardsGet Latest Price

    We offer
    1)Marking2)PAES(Protection against electric shock3)Starting of motor operated Appliances4)Input powerand current5)Temperature rise6)Leakage current7)Humidity treatment8)Over load protection of transformer and associated circuit9)Endurance test10)Abnormal operation11)Mechanical strength12)Stability13)Provision for earthing14)Supply connection and external flexible cords15)component16)Crearance and creepage17)Screw and connections etc
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    Refrigerator Performance Tester

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    Refrigerator Performance Tester
    • Refrigerator Performance Tester
    • Refrigerator Performance Tester
    • Refrigerator Performance Tester
    • +3 Refrigerator Performance Tester
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    Approx. Rs 50,000 / NumberGet Latest Price

    Refrigerator is a product which is compulsory for energy efficiency testing. All manufactureres conduct in line and in lab testing for refrigerators.
    We manufacture test rigs for all such applications like Ref OQC, Ref ELT, Energy etc.Our facilities are in use with the names like LG Electronics, Haier, Videocon, National Refreigerator Saudi, Saitco Saudi, Starion, and so on.The facility comprises a test chamber which is kept at controlled condition and various kinds of sensors and a Data acquisition system.A software is provided to analyse performance of the refrigrator as per the standard given.

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    Thermal Conductivity Tester

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    Thermal Conductivity Tester
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    Thermal Conductivity Testing is a material property measurement associated with the ease or difficulty with which heat is conducted through a specific type of material. Materials that conduct heat readily with a small imposed temperature gradient have a higher thermal conductivity than materials that are more resistant (more insulating) to the flow of heat. Thermal conductivity is a pure material property independent of conduction-area or the material thickness. The guarded hot plate apparatus detected by protective insulation thermal conductivity at high temperature for fire-resistant insulation, ceramic fibers, carpets, textiles, plates, tiles and other materials, the thermal conductivity of the test. Widely used in universities, research institutes, quality inspection departments and the production of plant material analysis and detection. The instrument reference: ASTM C177- Standard Test Method for Steady State Heat Flux Measurements and Thermal Properties, method known as “Two-Slab Guarded Hot Plate Apparatus”. Other Industrial Standardized Tester can be developed on basis of IS 3346 and ASTM C518 also.

     

    Specifications:

    · Thermal conductivity test Range: as per requirement.

    · Thermal conductivity test Accuracy: better than 5%

    · Sample size: as per requirement

    · Thickness of sample : as per requirement

    · The maximum temperature of hot side: as per requirement

    · Single type sample testing can be achieved.

    · Power supply: voltage 220V; frequency 50Hz; power ≤ 4KW

    · Connected to computer automatic control, data processing, generating test reports and print output.


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    Turbo Charger Test Bench

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    A turbo charged engine can be more powerful and efficient than a naturally aspirated engine because the turbine forces more air, and proportionately more fuel, into the combustion chamber than atmospheric pressure alone.

     

    Our Turbo test system has effectively automated the control of multiple control loops, saving days of multiple variable manual tweaking for each test. It can carry out contrast test of inlet & outlet air pressure difference of various turbochargers and read the values and is also matched with computer to process data, display on the computer, store & print test results and wave form curve and achieve dynamic test of various models turbochargers.

     

    APPLICATIONS:

    The system will be used for the following investigation and testing programs among others:

    • Manual and fully automated measurements of complete isentropic turbine and compressors maps including automated compressor surge detection

    • Bearing behavior validation with different oil conditions.

    • High temperature VTG investigation, high temperature creep testing.

    • Slow transient mass flow and pressure ratio variations, endurance test.

     

    TEST PARAMETERS:

    • Compressor air flow rate

    • Turbocharger speed

    • Compressor air inlet temperature and pressure

    • Compressor air outlet temperature and pressure

    • Turbine exhausts gas inlet/outlet temperature and pressure.


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    Air Conditioner Performance Tester

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    Air Conditioner Performance Tester
    • Air Conditioner Performance Tester
    • Air Conditioner Performance Tester
    • Air Conditioner Performance Tester
    • Air Conditioner Performance Tester
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    Approx. Rs 50,000 / UnitGet Latest Price

    We Supply Air Conditioner Performance Test Facility. We have supplied this facility to Videocon and LG Electronics.This faility comprises a Test Chamber a Data Acquisition System and a Software to acquire analyse and present the data.We can do the software part in any given standard.

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    BUMP TEST MACHINE

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    BUMP TEST MACHINE
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    The bump test is also a useful vibration analysis technique to identify resonance frequencies in a machine's structure. It requires bumping or hitting the machine structure when the machine is in “OFF” condition. This allows you to measure its natural frequencies. It tests the integrity & rigidity of the object under the simulation of Road Transport condition. This computerized machine is a versatile test equipment to carry out bump tests in accordance with various IS, MIL-810F, DIN, EN, ISO, IEC, DEF and ASTM standards.

     

    TYPES:

    · Free Fall Type

    · Force Impact Type

     

    TESTS:

    · Traditional Bump Test

    · Bump Test using Long Time Waveform

    · Commtest Bump Test

    · Long Time Waveforms Explained

    · Measuring Long Time Waveforms

     

    SYSTEM PARAMETERS:

    · Acceleration - 3 g to 60 g

    · Pulse duration - 3 ms to 18 ms

    · Payload capacity - 1 kg to 1000 kg

    · Number of bumps - unlimited

    · Bump rate - 60 to 180 bumps per minute.


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    Folding Endurance Tester

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    Folding Endurance Tester
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    Folding endurance measures the durability of paper (maps, bank notes, archival documents etc.) when repeatedly folded under constant load. The direction of the grain in relation to the folding line, the type of fibers used, the fiber contents, the caliper of the test piece etc., as well as which type of folding tester that is used affect how many double folds a test piece can take.

     

    Standards on which folding endurance test complies:

    • ISO 5626: Paper – Determination of folding endurance
    • ASTM D2176-97: Standard Test Method for Folding Endurance of Paper by the M.I.T. Tester
    • ASTM D643-97: Standard Test Method for Folding Endurance of Paper by the Schopper Tester
    • TAPPI Test Method T 551: Folding endurance of paper (MIT tester)
    • TAPPI Test Method T 423: Folding endurance of paper (Schopper type tester)

     

    A Schopper tester is used to determine the number of times a paper can be folded until it breaks. The folding strength is quoted as the number of double folds and the folding endurance is the log10 of the number of double folds. The ageing characteristics of a paper can be assessed by measuring fold endurance before and after accelerated environmental ageing.


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    Helmet Tester

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    Helmet Tester
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    The Helmet Testing Equipment follows international industrial standards (such as FMVSS No. 218, British Standards Institution BS 6658, Snell M2000/ M2005, ECE 22.05, IS 4151 – 1993, 2745-1983, 2952-1984 & 9162-1980). These tests are designed to make sure that in the event of a crash, the helmet will remain intact, and will protect you in any worst situation. They are repeatable, measurable and include a fixed range of situations a helmet might reasonably encounter. At this point the concern of helmet testing does not include responses of the neck or body as they react with the head during a crash. A measurement of how a helmet reacts during an event to protect the wearer's brain is to be implemented.

     

    We provide a setup for variety of tests to determine the helmet's performance and ability to stay on the head in different environmental conditions such as ambient, wet, heat, cold. Depending on the application and the standard, the helmet must pass all or some of the following tests.

     

    TEST TYPES:-

    • Impact Test
    • Shock Absorption Penetration Resistance Tester
    • Positional Stability (Roll-Off) Test
    • Dynamic Retention Test
    • Chin Bar Test
    • Shell Penetration Test
    • Face shield Penetration Test
    • Flame Resistance Test
    • Optical Occular Test
    • Opening angle of visors meaurement
    • Electrical Resistance Tester
    • Audibility Test Apparatus
    • Rigidity Tester

     


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    Spark Plug Tester

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    FEATURES:

    • Based on Sand Blast Technology
    • Compact Design
    • Thick Steel Body
    • Easy in Operation
    • Two separate chambers for cleaning & testing
    • Key lock provided to prevent electric shock
    • Two line micro switch for soft touch operation & long life
    • Mirror reflection chamber window for visual checking of the spark during the time of testing
    • Critical parts mode from brass/aluminum alloys
    • Bench/Wall mounting fitting models
    • ON/OFF Switch Indicator
    • Suitable for all types of Car/Motorcycle/Scooter/Generator/Automobile Workshops

     

    SPECIFICATIONS:

    • Working Air Pressure : 5kg/cm2 – 16kg/cm2
    • For Cleaning the Plug - 5kg/cm2 – 16kg/cm2
    • For Electrical Testing of the Plug - 10 kg/cm2 – 16kg/cm2
    • Power Supply : Input Voltage 220V AC with earth
    • Output Voltage 12kv – 19kv (HT voltage)
    • Electronic Vibrator : 220V/12V

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    HYDRAULLIC CYLINDER TEST STATION

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    The Hydraulic Cylinder Test Station has oxygen and nitrogen filled in seamless steel cylinders at high pressure ranging from 150 to 200 bars. The Hydraulic Cylinder Test Station is subjected to various weather conditions. This Test Station is made of material that has a flexibility of expansion and contraction during pressurization.

    This Test Station is periodically tested for visual damages, weight loss and loss of elasticity.

     

     

    We provide a complete set-up of equipment for conducting a dependable and assured Hydraulic test for testing high-pressure cylinders, with hydraulic cylinder test systems, suitable for all weather conditions. These products are manufactured using qualitative raw materials using advanced technologies.

     

    High-pressure cylinders are required to be periodically tested for visual damages, weight loss and loss of elasticity. In view of the dimension of damage, which can be caused by a bad cylinder, being known, most people prefer to test these high-pressure cylinders periodically and is a mandatory requirement for safety. For various reasons the flexibility of expansion and contraction begins to deteriorate over a period of time. Similarly, on account of other conditions such as filling, handling, transportation and shop floor conditions, there are chances of weight reduction over a period of times. It may also develop certain other defects normally rendering a cylinder unsafe for use.

     

    A Complete Panel comprising of

     

    -2 Nos. Pressure Gauges, (one pressure gauge is duly certified for Calibration - Master Gauge) pipelines, control value, scale, glass tube and value.

    -Motorized blower for cylinder drying.

    -Motorized Hydraulic Pump with motor, rail, belt guard, suitable for 350 Kg/cm2 test pressure specially designed for cylinder test station.

    -Cylinder Drying Stand for 6 Cylinders.

    -Cylinder Vice.

    -Cylinder Inspection Lamp.

    -Cylinder Rotating Stand.


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    Bharti Automation Private Limited
    Sanjay Sharma (Director)
    Plot No. 354, Sector 7, IMT Manesar ,
    Gurgaon - 122051, Haryana, India
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